"Dual-flight" in the laser industry refers to a multi-axis linkage system, specifically involving the X and Y axes of the machine frame, as well as the X and Y axes of the galvanometer system. By coordinating the control of these four axes, a multi-axis linkage operation mode is formed, which is applied in high-precision motion control for laser processing, particularly in complex path operations such as ring engraving.
1.Dual-Flight : Refers to a multi-axis linkage system in the laser industry.
2.Multi-Axis Linkage System : A system where multiple axes are coordinated for precise control in laser processing.
3.Machine Frame : The structure that supports the main components of the laser system, including the motion axes.
4.X and Y Axes of The Machine Frame : The horizontal and vertical movement axes of the machine frame.
5.Galvanometer System: A component in laser processing equipment used for precisely controlling the direction of the laser beam. The galvanometer system primarily consists of two scanning galvo mirrors, a focusing lens, and the associated control system. It allows for rapid adjustment of the laser beam's emission angle, enabling high-precision laser positioning and scanning.
6.X and Y Axes In The Galvanometer System: The two scanning galvanometer mirrors are responsible for deflecting the laser beam along the X and Y axes, while the focusing lens is used to focus the deflected laser beam onto the focal point. The entire system, through precise control, enables accurate laser beam control, facilitating high-precision laser scanning.
7.Coordination of Control : The process of synchronizing the movements of multiple axes for precise operation.
1) The dual flight control system of Shenzhen Zhiyuan CNC Co., LTD can achieve high-precision glass carving. When carving complex patterns, words or artistic shapes on glass products, its precise control ability can ensure the fineness and accuracy of the patterns. For example, in the production of high-grade glass handicraft products, such as planar crystal cup, glass furnishing articles, the system can accurately carves exquisite decorative pattern, portrait, etc, to promote the art of the product value.
2)for building decorative glass, such as curtain wall glass, glass partition, etc., can according to the design requirements for carving out the pattern of all sorts of styles, such as lattice pattern, European classical Chinese motifs, meet the demand of building a personalized decoration.
3)In the production process of bathroom intelligent mirror, the dual flight control system plays a key role in the removal of paint and frost. Smart mirrors usually require paint removal and sanding to achieve specific appearance effects and functions. The system can accurately control the effect of the tool on the surface of the smart mirror, accurately remove the unwanted paint layer, ensure that the boundary of the paint removal area is clear, and no damage to the surrounding mirror surface can be caused. In the frosting link, its high-precision control can make the sand particles act on the mirror evenly, create a surface of different roughness, and meet different design requirements. For example, some smart mirrors need local frosting to form atomization effects for displaying time, temperature and other information. The dual flight control system can ensure the accuracy and effect of frosting, making these functional areas both beautiful and practical, greatly improving the quality and grade of bathroom smart mirrors.
4)When glass products require complex punching patterns, such as porous arrays, irregularly distributed hole groups, or combinations of holes with specific geometric shapes, the dual flight control system plays a role. It can control the punching process in an orderly manner according to the pre-set pattern data to realize the accurate processing of complex punching patterns. For example, to create a unique artistic shape on architectural decorative glass, by punching various shapes and arrangements of the hole on the glass, when the light through the formation of brilliant light and shadow effects, to meet the personalized design requirements. The dual flight control system not only ensures the quality of drilling, but also realizes efficient drilling operations. By optimizing the drilling path and processing multiple drilling tasks in parallel (when there are multiple holes to be processed), the processing time is greatly shortened. In large-scale glass processing production, the efficiency can significantly improve the production efficiency, reduce production cost, make glass products more competitive in the market.
1)In the mass production of glass products, the 4-axis cooperative work of the dual flight control system has prominent advantages. It can control the laser head to carve the glass, greatly improving the production efficiency. For example, in the production of glass tableware, glass lamps and other products, to quickly complete a large number of the sculpture of the same or similar design task.
2)high speed response of system and intelligent vision recognition, the combination of can quickly locate the glass in the process of machining workpiece, can reduce the time of loading and positioning, further improve the efficiency of mass production.
1)Because of the intelligent visual recognition and positioning function of the system, it can be well adapted to different shapes (such as round, square, irregular) and sizes of glass products. For example, the glass of the glass display cabinet can be accurately carved.
1)In terms of scarf processing, the dual flight control system can be used for precise cutting of the edge of the scarf. Whether the scarf is made of silk, wool or other materials, it can ensure that the edge is cut neatly and smoothly, improving the overall quality of the scarf.
2)For the decorative carving of scarves, such as carving brand logos, flower patterns, and ethnic characteristics patterns on scarves, the system's high-precision control can make the carving effect delicate and vivid. For example, carving exquisite traditional embroidery patterns on cashmere scarves can add unique artistic value to the scarves.
3)Using the characteristics of 4-axis collaborative work, multiple scarves can be processed at the same time to improve production efficiency. In the mass production process of scarves, the carving and cutting tasks can be completed quickly, and the production cycle can be shortened.
1)Cloth cutting: for the cutting of clothing, the system can achieve fast and accurate cloth cutting. According to the shape and size of the garment sample, the garment piece can be cut accurately to improve the precision and efficiency of cutting. Especially in the production of customized clothing, it can better meet the personalized cutting needs.
2)Clothing decoration carving: decorative carving on the surface of clothing, such as carving holes and matte patterns on jeans, carving personality slogans and anime images on T-shirts. The intelligent visual recognition function of the system can ensure the accuracy of the carving position, even in the case of elastic cloth or multi-layer cloth, it can also be accurately positioned.
3)Alternative to embroidery: to a certain extent, it can be used as an alternative to traditional embroidery. For some clothing styles that are not suitable for embroidery or want to reduce costs, the use of laser engraving systems can quickly produce decorative effects similar to embroidery and enrich the decorative means of clothing.
1)Dual flight control systems excel in laser marking and engraving of acrylic sheets. It can accurately control the laser path and realize the rapid carving of complex shapes, such as making various commercial signs and three-dimensional modeling of display racks. Whether it is a simple geometric shape or a creative curve shape, it can be completed efficiently.
2)In terms of carving, the system can achieve high accuracy for the text, pattern and texture on the acrylic logo, so that the edge of the text is smooth and the details of the pattern are rich. For example, when making signs in high-end shopping malls, three-dimensional words and exquisite decorative patterns can be carved to improve the visual effect of the logo.
For PVC sheets, a rotary carving system can be used to make advertising words, light boxes, etc. The characteristics of high speed and high precision can quickly complete the cutting of a large number of PVC advertising words, and ensure that the cutting surface is smooth and the edge is sharp. In the production of the light box, it can accurately carve out the luminous pattern and text on the PVC plate, so that the luminous effect of the light box is more uniform and beautiful.
In the processing of plastic packaging materials, such as plastic films and plastic sheets, the system can be used for operations such as cutting, punching and marking. For food packaging plastic film, it can accurately cut out the appropriate size, and mark the film with product information, shelf life and other content. On the packaging of daily chemical products made of plastic sheets, holes can be punched for hanging display, and information such as brand logo and product characteristics can be engraved.
1)High cutting precision: in the cutting of mobile phone film, such as toughening film, anti-peeping film, etc., the dual flight control system can achieve high precision cutting. With a precision of 0.1mm or even higher, the edge of the membrane is smooth and neat, and the seamless effect can be achieved when it fits the screen of the mobile phone, improving the user's experience.
2)Complex shapes such as membranes. For example, for mobile phone screens with special radians and opening positions, the system can accurately control the cutting path to ensure that the fit and functionality of the membrane are not affected.
3)Strong material adaptability: it can adapt to the cutting of a variety of mobile phone film materials, such as PET, glass, etc. Whether it is a thinner PET material phone film or a harder glass material phone film, it can achieve fast and accurate cutting under the precise control of the control system, and will not produce material deformation, rupture and other problems.
4)Stable mass production: in the large-scale production process of mobile phone film, the dual flight control system can maintain stable performance to ensure that the cutting quality of each piece of film can reach a high standard. Through accurate parameter setting and automated cutting process, improve production efficiency, reduce production costs, and meet the large demand for mobile phone film in the market.
1)Small size cutting: mobile phone LED display usually needs to cut the larger panel into a tiny single pixel or module, the double flight control system can achieve this high precision small size cutting. For example, the LED chip from the wafer accurately cut down, or the display frame, wiring and other fine cutting, to ensure the accuracy of the cutting size in the micron level, so as to improve the pixel density and display effect of the display.
2)Pattern cutting precision: for various patterns, logos or special shapes cutting on the LED display of mobile phones, such as the bangs area of the screen, punching areas, etc., the system can carry out accurate pattern cutting according to the design requirements. Ensure the smoothness and smoothness of the cutting edge, avoid defects such as burrs and notches, and ensure the appearance quality and display performance of the display screen.
3)Multi-layer structure cutting: Mobile phone LED display often has multi-layer structure, including glass substrate, circuit layer, luminous layer, etc. The dual flight control system can accurately control the cutting depth, and cut the specific layer without damaging the structure of other layers. For example, when cutting the circuit layer, it can accurately cut off the line to realize the partition control of the display screen or the special function design, while ensuring the integrity and functionality of other layers.
4)Improve production efficiency: in the production process of mobile phone LED display, the dual flight control system can be combined with automated production equipment to achieve high-speed and efficient cutting processing. By optimizing the cutting path and improving the cutting speed, the production cycle is shortened and the production efficiency is improved, so as to meet the needs of the mobile phone industry for the rapid upgrading and mass production of LED display
1)Complex pattern carving: With the continuous increase in consumer demand for laptop personalization, the design of notebook back cover is also becoming more and more diverse. The dual flight control system can carve out a variety of complex patterns on the notebook back cover material, such as brand logo, artistic patterns, and scientific and technological lines. For example, some high-end game laptops or designer laptops can be carved on the back cover through the system to create exquisite game character images, unique creative textures or iconic patterns related to brand culture, so that the notebook computer is unique in appearance, highlighting the user's personal taste and improving the market competitiveness of the product.
2)Aluminum alloy is widely used in the manufacture of laptop back cover because of its good strength, hardness, thermal conductivity and lightweight characteristics. The dual flight control system performs well in the laser engraving of the aluminum alloy back cover. In terms of sculpture, can be in the aluminum alloy surface processing exquisite texture or identity, through the control of the laser energy and pulse frequency, implement different depth and the effect of the sculpture, such as frosted texture, mirror effect, rear cover for aluminum alloy added a unique vision and touch feeling, enhance the quality of the products.
1)Electronic circuit connection point fabrication: In the assembly of electronic circuits, conductive glue is often used to connect tiny electronic components and circuit boards. The dual flight control system can precisely cut the tiny connection channels and contacts on the conductive glue. For example, in the manufacturing process of the mobile phone mainboard, for the conductive glue connection part between the chip and the circuit, the system can cut the conductive glue into lines with a width of only tens of microns according to the circuit design requirements to ensure that the current can be transmitted stably and efficiently, while avoiding problems such as short circuit or signal interference caused by excessive conductive glue or irregular shape. Effectively improve the electrical performance and stability of electronic equipment.
2)Electromagnetic shielding structure processing: In order to reduce the electromagnetic interference between different components of electronic equipment, it is often necessary to use conductive glue to make electromagnetic shielding structure. The dual flight control system can carve a complex grid or specific shape of the shielding pattern on the conductive glue. For example, in the processing of conductive glue shielding layer between the motherboard and the shell of the laptop computer, through accurate carving, the conductive glue forms a structure with good electromagnetic shielding effect, which can effectively block the leakage and interference of electromagnetic waves, ensure the normal operation of electronic equipment in complex electromagnetic environment, and improve the anti-interference ability and working reliability of the equipment.
3)Flexible circuit manufacturing: Flexible circuits play an important role in modern wearable devices, folding screen mobile phones and other products. Conductive glue is a key component in flexible circuits. The dual flight control system can adapt to the characteristics of the flexible conductive adhesive material, and perform high-precision cutting and engraving on its surface. For example, when manufacturing the flexible circuit board of a foldable mobile phone, the system can cut curved circuit shapes on the flexible conductive glue and carve out through-hole or connection points for connecting different layers of circuits, ensuring that the conductive glue part can still maintain good electrical conductivity and mechanical stability during repeated folding and unfolding of the flexible circuit. It provides strong technical support for the development of flexible electronic devices.
1)Personalized packaging label production: With the increasing demand of consumers for personalized product packaging, PET film is increasingly widely used in packaging label production. The dual flight control system can according to the design requirements, cut and carve out a variety of exquisite patterns, words, trademarks and special texture effects on the PET film, such as laser anti-counterfeits patterns, matte texture patterns, etc. These personalized packaging labels can attract the attention of consumers, improve the identification and added value of products, and are widely used in the packaging of cosmetics, high-end gifts, food and other products.
2)Easy tear and air hole processing: In the field of food, medicine and other packaging, PET film often needs to be processed to make easy tear and air hole, so as to facilitate consumers to open the packaging and maintain the quality of the products in the packaging. The double flight control system can accurately cut the shape of the PET film, smooth edge of the easy tear, such as linear, curve or special shape of the easy tear line, to ensure that consumers can easily and neatly tear the packaging, while not affecting the overall sealing of the packaging. For the processing of air holes, the system can drill out the air holes with uniform size and reasonable distribution on the PET film according to the respiratory characteristics and fresh-keeping requirements of the packaging products, effectively adjust the gas environment in the packaging, prolong the shelf life of the product, and improve the practicality and functionality of the packaging.
1)Complex patterns and graphic cutting: With the increasing demand for personalized products in the market, the design of self-adhesive labels is also becoming more and more diverse, often containing complex patterns and graphic elements. The dual flight control system can accurately transform these designs into laser cutting paths, and cut out various exquisite patterns on the label, such as the fine outline of the brand logo and the decorative patterns with artistic sense. For example, in the production of self-adhesive labels for cosmetics, high-end gifts and other products, the system can cut delicate and accurate patterns, improve the visual appeal of the label and the overall grade of the product, and meet consumers' demand for personalized and high-quality products.
2)Customized text carving: In addition to pattern cutting, for the text information on the sticker, the dual flight control system can also achieve high-precision engraving. Whether elegant calligraphy fonts, unique artistic fonts or conventional printing fonts, the system can be accurately carved out according to the design requirements, and ensure the clarity, depth and edge smoothness of the text. For example, on the customized commemorative edition product self-adhesive label, carving commemorative text content makes the label more personalized and commemorative value, and enhances the emotional connection between the product and the consumer.
1)Display polarising film cutting: in the manufacturing process of LCD, polarising film is an indispensable part, used to control the polarization direction of light, in order to improve the contrast and clarity of the image. The dual flight control system can accurately cut the polarization film according to the size and shape requirements of the display. For example, in the production of various types of LCD screens such as mobile phones, tablets, monitors and so on, the system can cut the polarization film into the size and shape that completely matches the screen to ensure that the polarization film fits closely, avoid light leakage, image blur and other problems, and effectively improve the display quality of the LCD screen.
2)Polarization film pattern carving: In order to meet some special display needs or achieve product differentiation, it is sometimes necessary to carve specific patterns on the polarization film. The dual flight control system can carve fine patterns on the polarizing film, such as tiny patterns used to identify product models, brand logos, etc., or decorative texture patterns. By accurately controlling the energy and path of the laser, the system can realize the engraving of extremely fine lines, and the line width can be as low as tens of microns. Without affecting the basic functions of the polarizing film, the system adds a unique visual effect to the LCD screen and enhances the added value of the product.
|
Category |
Galvanometer dual flight control system |
Galvanometer dual flight visual control system |
|
|
Product Model |
ZJS716 |
ZJS716-130 |
ZJS716-2400 |
|
Screen |
7" |
7" |
7" |
|
Universal outlet |
16 |
16 |
16 |
|
Universal input port |
16 |
16 |
16 |
|
Number of supported platforms |
1 |
1 |
1 |
|
Control number of axes |
6-axis |
6-axis |
6-axis |
|
Number of supported laser |
2 |
2 |
2 |
|
Support laser |
Rf laser tube, CO2 glass tube laser, UV laser, fiber laser |
Rf laser tube, CO2 glass tube laser |
Rf laser tube, CO2 glass tube laser |
|
Data transmission mode |
Network communication, U disk |
Network communication, U disk |
Network communication, U disk |
|
Galvanometer protocol |
XY2-100 |
XY2-100 |
XY2-100 |
|
Disk space (G) |
16 |
16 |
16 |
|
Category |
Galvanometer dual flight control system |
Galvanometer dual flight visual control system |
|
|
Product Model |
ZJS716 |
ZJS716-130 |
ZJS716-2400 |
|
I/Odiagnostic functions |
Support |
Support |
Support |
|
Counting function |
Support |
Support |
Support |
|
Processing graphics, track display function |
Support |
Support |
Support |
|
Flight features |
Support |
Support |
Support |
|
Z-axis autofocus feature |
Support |
Support |
Support |
|
Automatic feeding, synchronous feeding function |
Support |
Support |
Support |
|
Rotaryengravingcutting function |
Support |
Support |
Support |
|
Processing blowing,out of light blowing function |
Support |
Support |
Support |
|
Remote control function |
Support |
Support |
Support |
|
Optical pathconversion feature |
Support |
Support |
Support |
|
Visualcorrection function |
Support |
Support |
Support |
|
Manual correction function |
Support |
Support |
Support |
|
Dynamicaxis |
Support (optional) |
nonsupport |
nonsupport |
|
Ring engraving |
Support |
Support |
Support |
|
Largepatternstitching |
nonsupport |
Support |
Support |
|
Categories |
Galvanometer dual flight control system |
Galvanometer dual flight visual control system |
|
|
Product Model |
ZJS716 |
ZJS716-130 |
ZJS716-2400 |
|
After sales service |
Online support/response within 1 hour |
Online support/respond to |
Online support/respond to |
|
Warranty |
One year |
One year |
One year |
|
Standard parts |
Standard parts |
Standard parts |
Standard parts |
|
Categories |
Laser control card |
Laser control card |
Laser control card |
|
Shipping packaging |
Cartons/paper bags/cartons/bubble bags with foam |
Cartons/paper bags/cartons/bubble bags with foam |
Cartons/paper bags/cartons/bubble bags with foam |
|
Packing size |
305*280*235MM |
305*280*235MM |
305*280*235MM |
|
Product weight |
3 KG |
4KG |
5KG |
|
Package weight |
4.5 KG |
4.5 KG |
4.5 KG |
|
Craft |
SMT/DIP |
SMT/DIP |
SMT/DIP |
|
Color |
black |
black |
black |
|
MOQ MOQ |
1 |
1 |
1 |
|
logo printing |
Support |
Support |
Support |
|
Customized services |
Support |
Support |
Support |
|
Product materials |
Plastic/metal/glass, etc |
Plastic/metal/glass, etc |
Plastic/metal/glass, etc |
|
Industry applications |
Cloth cutting, carving, industrial flexible material cutting/carving, electronic accessories cutting/carving, glass carving, stainless steel laser etching |
Digital printing, clothing fabrics, advertising flags |
Digital printing, clothing fabrics, advertising flags |
|
Product Advantages |
The industry |
The industry |
The industry |
|
Certification/Certificate |
CE, FCC, ROHS |
CE, FCC, ROHS |
CE, FCC, ROHS |
|
Include parts |
Motherboard/touch screen/power cord/network cable/etc |
Motherboard/touch screen/power cord/network cable/camera/lens, etc |
Motherboard/touch screen/power cord/network cable/camera/lens, etc |
|
Power supply |
DC 24v |
DC 24v |
DC 24v |
|
Software environment |
Windows(except Vista) |
Windows(except Vista) |
Windows(except Vista) |
|
Supported file formats |
plt, hgp, ai, dxf, dst, spl, bmp, Jpg, jpeg, png |
plt, hgp, ai, dxf, dst, spl, bmp, Jpg |
plt, hgp, ai, dxf, dst, spl, bmp, Jpg, jpeg, png, gif, tiff, etc |
|
Laser application software |
Powercut_ZJ716 |
Powercut_ZJ716 |
Powercut_ZJ716 |
|
PWM frequency |
0.5 k to 500 k, adjustable |
0.5 k to 500 k, adjustable |
0.5 k to 500 k, adjustable |
|
PWM duty cycle |
0.1% ~ 99.9%, and adjustable |
0.1% ~ 99.9%, and adjustable |
0.1% ~ 99.9%, and adjustable |
|
PWM value |
Up to 5.0V |
Up to 5.0V |
Up to 5.0V |
|
Drive capability |
300mA |
300mA |
300mA |
|
The motor controls the pulse frequency |
2M |
2M |
2M |
|
Multilingual |
Chinese / English / |
Chinese / English / |
Chinese / English / More languages supported customization |
-
